ISO 286 Tolerance & Fit Calculator

Compute tolerance fields and fit ranges for any ISO 286 designation, and browse the full library of ISO 286-2 preferred fits with real clearance/interference numbers.

ISO 286 defines tolerances for linear dimensions using a letter (the "fundamental deviation", positioning the tolerance zone) plus a number (the "IT grade", sizing it) — for example H7 for a hole or g6 for a shaft. Combine a hole tolerance and a shaft tolerance at the same nominal diameter and you get a fit: clearance, transition, or interference, depending on how the two ranges compare.

The two calculators below compute this exactly as defined by ISO 286-1 (tolerance values) and ISO 286-2 (preferred fits) — the same dataset used inside the MechaHandbook app.

Tolerance Field Calculator

Pick a letter (uppercase = hole, lowercase = shaft) and an IT grade, e.g. H + 7 for a hole reference, or g + 6 for a shaft.

Results
Designation H7
Application Hole
IT value 21 µm
Upper deviation (ES) +21 µm
Lower deviation (EI) 0 µm
Max dimension Ø 25.021 mm
Min dimension Ø 25.000 mm

Fit Calculator

Enter a hole and a shaft designation at the same nominal diameter to get the fit range.

Results
Fit H7/g6
Type clearance
Max clearance +41 µm
Min clearance +7 µm

ISO 286-2 Preferred Fits

Numbers below are computed at Ø 25 mm — change the diameter to recompute every card.

clearance

H11/c11

Wide fit

Large guaranteed clearance. Parts with wide freedom of movement, thermal expansion, dusty environments.

  • Non-precision mating parts
  • Fits with thermal expansion
  • Agriculture, earthmoving

Clearance: +110 to +370 µm

clearance

H9/d9

Wide sliding fit

Medium clearance. Free sliding with lubrication. Medium-precision bearings.

  • Plain bearings at high speed
  • Sliding bushings
  • Parts with frequent axial movement

Clearance: +65 to +169 µm

clearance

H8/f7

Sliding fit

Reduced clearance. Rotation and sliding with normal lubrication. One of the most common fits in general engineering.

  • Rotating shafts on plain bearings
  • Pins and pivots
  • General couplings and bushings

Clearance: +20 to +74 µm

clearance

H7/g6

Precision sliding fit

Small clearance. Fine sliding with accurate positioning. Easy assembly and disassembly.

  • Precision guides
  • Hydraulic pistons
  • Spindles on bearings

Clearance: +7 to +41 µm

clearance

H7/h6

Precision free fit

Minimum clearance. Part slides in by hand with no force. High-quality interchangeable fit.

  • Frequently disassembled parts
  • Instrumentation and metrology
  • Centering without torque transmission

Clearance: 0 to +34 µm

transition

H7/k6

Centering fit

Transition. Light clearance or interference. Excellent centering, removable with mallet. One of the most widely used fits.

  • Gears on keyed shafts
  • Pulleys and cranks
  • Flange centering

Clearance +19 µm to interference +15 µm

transition

H7/n6

Tight fit

Transition with prevailing interference. Removable with press. Good centering with no relative movement.

  • Permanent bushings in housings
  • Sealing rings
  • Internal retaining rings

Clearance +6 µm to interference +28 µm

interference

H7/p6

Light press fit

Guaranteed interference. Removable with press. Transmits small loads without a key.

  • Cast iron or bronze bushings
  • Rolling bearings on shafts
  • Fixed pins

Interference: +1 to +35 µm

interference

H7/s6

Press fit

Strong interference. Assembly by press or thermal method. Torque transmission without key.

  • Wheels on railway axles
  • Permanent sealing rings
  • Gear rings on hubs

Interference: +14 to +48 µm

interference

H7/u6

Heavy press fit

Very strong interference. Thermal assembly only. Permanent high-torque fit.

  • Permanent high-torque shrink fits
  • Heavy hubs on axles

Interference: +20 to +54 µm

clearance

C11/h11

Wide fit (shaft system)

Large guaranteed clearance. Shaft system.

  • Parts with wide freedom of movement
  • Harsh environments

Clearance: +110 to +370 µm

clearance

D9/h9

Wide sliding fit (shaft system)

Medium clearance. Free sliding with lubrication.

  • Medium-precision bearings
  • Sliding bushings

Clearance: +65 to +169 µm

clearance

F8/h7

Sliding fit (shaft system)

Reduced clearance. Rotation and sliding with normal lubrication.

  • Rotating shafts on plain bearings
  • Pins and pivots

Clearance: +20 to +74 µm

clearance

G7/h6

Precision sliding fit (shaft system)

Small clearance. Fine sliding with accurate positioning.

  • Precision guides
  • Hydraulic pistons

Clearance: +7 to +41 µm

clearance

H7/h6

Precision free fit (shaft system)

Minimum clearance. Identical to hole system — H7/h6 is common to both systems.

  • Frequently disassembled parts
  • Instrumentation

Clearance: 0 to +34 µm

transition

K7/h6

Centering fit (shaft system)

Transition. Excellent centering, removable with mallet.

  • Gears on keyed shafts
  • Pulleys

Clearance +10 µm to interference +24 µm

transition

N7/h6

Tight fit (shaft system)

Transition with prevailing interference.

  • Permanent bushings
  • Sealing rings

Interference: +2 to +36 µm

interference

P7/h6

Light press fit (shaft system)

Guaranteed interference. Removable with press.

  • Bronze bushings
  • Rolling bearings

Interference: +9 to +43 µm

interference

S7/h6

Press fit (shaft system)

Strong interference. Assembly by press or thermal method.

  • Gear rings on hubs
  • Permanent rings

IT Grade Reference Table (ISO 286-1)

Tolerance value in µm for each IT grade, by diameter class.

Diameter (mm) IT1IT2IT3IT4IT5IT6IT7IT8IT9IT10IT11IT12IT13IT14IT15IT16
≤ 3 0.81.223461014254060100140250400600
3–6 11.52.54581218304875120180300480750
6–10 11.52.54691522365890150220360580900
10–18 1.2235811182743701101802704307001100
18–30 1.52.546913213352841302103305208401300
30–50 1.52.547111625396210016025039062010001600
50–80 2358131930467412019030046074012001900
80–120 2.54610152235548714022035054087014002200
120–180 3.5581218254063100160250400630100016002500
180–250 4.57101420294672115185290460720115018502900
250–315 68121623325281130210320520810130021003200
315–400 79131825365789140230360570890140023003600
400–500 810152027406397155250400630970155025004000

Values in micrometres (µm), from ISO 286-1:2010 Table 2. IT01 and IT0 omitted — metrology use only.

Glossary

IT grade
"International Tolerance" grade (IT1–IT16). Sets the width of the tolerance zone — lower numbers are tighter, higher numbers looser.
Fundamental deviation
The letter in a designation (e.g. the "g" in g6). Positions the tolerance zone relative to the nominal size.
ES / EI
Upper and lower deviation of a hole (uppercase letters), in µm from nominal.
es / ei
Upper and lower deviation of a shaft (lowercase letters), in µm from nominal.
Hole-basis system
Convention where the hole is always H (zero lower deviation) and the shaft letter is varied to obtain the desired fit. The most common approach in general engineering.
Shaft-basis system
Convention where the shaft is always h (zero upper deviation) and the hole letter is varied instead. Used when the shaft is a standard part (e.g. off-the-shelf round bar).

Frequently asked questions

What is ISO 286 and what are IT grades?

ISO 286 is the international standard defining tolerances for linear sizes. It splits the allowed variation into "IT grades" (IT1 to IT16) — the higher the number, the wider the allowed tolerance band. IT01 and IT0 exist for metrology use only and are omitted here since they are not used in general design.

What does a designation like "H7" or "g6" mean?

The letter is the "fundamental deviation" — it sets the position of the tolerance zone relative to the nominal size. Uppercase letters (A…ZC) are used for holes, lowercase (a…zc) for shafts. The number is the IT grade, which sets the width of that zone. So "H7" is a hole with zero lower deviation and IT grade 7, and "g6" is a shaft with a small negative deviation and IT grade 6.

What's the difference between the hole-basis and shaft-basis system?

Both are conventions for picking which of the two mating parts is held at a fixed tolerance so the other can be varied to get different fits. In the hole-basis system (the most common in practice) the hole is always H (zero lower deviation) and the shaft letter changes to get clearance, transition or interference. In the shaft-basis system it's the reverse: the shaft is always h (zero upper deviation) and the hole letter changes.

How do I read a fit like H7/g6 — is it clearance or interference?

Compute both tolerance fields at the nominal diameter, then compare their ranges: if the hole's minimum is always above the shaft's maximum, it's a clearance fit; if the hole's maximum is always below the shaft's minimum, it's an interference fit; if the ranges overlap, it's a transition fit (could be either depending on the actual manufactured sizes). The calculator above does this automatically.

What is a "preferred fit" and why use one?

ISO 286-2 recommends a shortlist of hole/shaft combinations — the "preferred fits" — that cover the vast majority of real design needs. Sticking to them means your tolerances match what tooling and gauges are commonly available for, instead of picking an arbitrary letter/grade combination that might be expensive or slow to manufacture and inspect.

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